Precision Machining: CNC Turning, CNC Machining, Grinding
Customer: Rescue Equipment Manufacturer
We make Clevis Pins out of hardened tool steels. These pins become part of tools used to rescue people trapped in vehicles following accidents. These pins are CNC Turned using a bar-fed turning center, for better through-put, then they are hardened, and ground to H7 tolerances on the diameter. The customer was pleased to find a new source for Centerless Grinding. They are happy with Omega’s quality and delivery. Pricing was in line with expectations.
Precision Machining: CNC Machining
Customer: Gun Manufacturer
Omega makes a small aluminum component for a gun manufacturer. The part is made in two operations on a CNC machining center. The runs are generally 1000-2000 pieces at a time. Dimensions need to be to print and the parts have to have a flawless finish as appearance is critical.
Precision Machining: CNC Lathe with Live Tooling and a Broaching Attachment
Customer: Energy Generation Equipment manufacturer
We manufacture a family of special Eccentric Shoulder Bolts made of 4140 Steel, hardened to Rc 28-32, and then black-oxided. We run small to medium lot sizes of 100-1000 pieces. The machine we use to make these parts is a CNC Lathe with Live Tooling and a Broaching Attachment, allowing complete machining of these parts in two set ups. This ensures quality parts from run to run and keeps costs down. We coordinate the hardening and finishing processes with outside vendors so the customer does not have to deal with multiple vendors for one part. They are very pleased with price, quality, and delivery.
Precision Machining: Custom extruding die
Customer: Electronics Manufacturer
We machine a family of simple aluminum Spacers for an electronics manufacturer. The Inside Diameter and outside diameter are always the same on this group of parts but the overall length varies with each order. We had a custom extruding die made and purchased a large quantity of aluminum tubing in advance so that we could offer quick turn around and aggressive pricing on this simple spacer. Order quantities are generally 500- 3000 pieces.
Precision Machining: CNC Turning
Customer: EQUIPMENT MANUFACTURER
We make a small threaded and knurled nut made of Nitronic 60 for a medical instrument manufacturer. This part is made in two operations on a CNC turning center. Material Certification is required and we perform 100% inspection on critical features. This part is run in lots of 500.